04 Q&CR Thickeners

04 Q&CR Thickeners
  • 04 Q&CR Thickeners

  • Views 11

  • Downloads 1

  • File size 433KB
  • Author/Uploader: Henry Gonzalez

Goldfields Salares Norte Project Contract A9SN

Quality & Certification Requirements Page 1 of 4 ®

QUALITY AND CERTIFICATION REQUIREMENTS Equipment Description: Tag No.’s:

Thickeners

Rev.:

See BOM

RFQ / P.O. Number:

Originator:

A9SN-4-0702-RQ

Assignment Page:

REQUIREMENT TYPE: =

Inspect

R =

Review

V

Verify

ACTION TYPE:

W =

Witness

H

Hold Point

X =

• •

• • •

=

O =

Supplier Action Required ••

Observation Point

INSPECTION ACTIVITY I

R

FLUOR V W

1

of

4

DEFINITIONS:

b = First Article Only Random Thereafter c1 = Random Inspection (Engineered Equipment) c2 = Random Inspection (Non Engineered Equipment) f = 100% Examination

=

Date: 28-Jun-2018

Assignment Date:

File Number: I

L.Aldunate / R.Pizarro

0

H

O

Review: Physical examination of documents Verify: Verify all procedures as required by the PO have been reviewed by Fluor and authorized for use, and physically verify the implementation of those procedures as applicable, on a random basis. Hold Pt.: Activity is not to proceed until Inspected by Fluor SQS Observation: Fluor SQS to be notified – however, the supplier may proceed if Fluor SQS is not available Random Inspection (Engineered Equipment) = In-process planned and unsystematic patterns of all necessary actions to provide adequate confidences to the Fluor SQS representative that the product quality fulfils the PO Quality Requirements Random Inspection (Non Engineered Equipment) = In-process planned and unsystematic representative sampling activities necessary to provide adequate confidences to the Fluor SQS representative that the product quality fulfills the PO Quality requirements.

COMMENTS

I. Inspection & Test Plan / Procedure Review

Supplier’s Inspection & Test Plan

f

Weld Procedures Weld Consumable Control Procedure Weld Repair Procedure(s)

f

NDE Procedures

f

PMI Procedures Pre-Heat Procedures Post Weld Heat Treat Procedure

f f

Vendor shall establish an inspection procedure for all items, in order to assure that quality meets standards and shall include the Quality Plan of equipment, procedures and testing programs to be followed to guarantee the quality of all materials and a continuous control of the equipment fabrication. Vendor shall submit his detailed list of ITPs for Project review and approval. Fluor rep. shall review supplier’s Quality Manual and/or Quality Plan, Inspection & Test Plan (ITP).

X

N.A.

f

Hydrostatic / Leak Test Procedure

All non destructive examination procedures shall be submitted to FLUOR for review and approval. Vendor shall receive notification that FLUOR’s review and approve is complete prior to implementation. N.A. N.A.

Components containing fluids under pressure, such as hydraulic and lube oil, shall be hydrostatically tested with a minimum pressure of 1.5 times the operating pressure. N.A.

f

II. DOCUMENT REVIEW Order & Sub-Orders

f

Material Test Report(s) Welder Qualifications Heat Treatment Records Final Document Package

f f f f

NDE Personnel Qualifications

f

Copyright © 2008, Fluor Corporation. All Rights Reserved.

X

Denotes Home Office review and approval is required. Just order from Outotec to Suppliers

The performing and reporting of all non-destructive testing shall be by personnel holding current qualifications to ASNT-TC-1A level 2 minimum or an equivalent approved by the buyer.

Supplier Quality Surveillance Page 1 of 4

Goldfields Salares Norte Project Contract A9SN

Quality & Certification Requirements Page 2 of 4 ®

QUALITY AND CERTIFICATION REQUIREMENTS INSPECTION ACTIVITY I

R

NDE Reports (HT, RT, MT, PT, UT) Hydrostatic Test Chart / Reports Drawing Control Shaft Ends to Specifications Electrical Certification Engineering Inspection / Electrical / Instrumentation Instruction Manual Manufacture’s Data Book(s) as per SDDR III. IN PROCESS VERIFICATION (Visual / Dimensional) Welding / Welding Consumables Material Storage & Handling Measuring & Test Equipment Fit up Customer Connections Equipment Alignment Electrical Connections System Cleanliness Check Baseplate & Anchor Bolt Internal / External Protection Loose / Spare Parts Studs & Bolts Insulation

FLUOR V W

H

COMMENTS

O

f f f N.A.

f f f f

f b f f

As applicable.

f

As applicable

b f f f f

N.A.

f f N.A.

IV. NON DESTRUCTIVE / SPECIAL TESTING Post Weld Heat Treatment HT (Hardness Testing) Charpy Impact Test RT (Radiography) MT (Magnetic Particle) PT (Liquid Penetrant) UT (Ultrasonic)

f f

For rubber only N.A.

f f f f

Hydrostatic Test

c1 c1 c1 Components containing fluids under pressure, such as hydraulic and lube oil, shall be hydrostatically tested with a minimum pressure of 1.5 times the operating pressure. N.A.

f

Operational Tests Functional Tests

f f

V. PAINT, MARKING & SHIPPING PREPARATION Surface Preparation / Anchor Profile

c1

f

Coating Appearance & DFT (Dry Film Thickness)

c1

f

Internal Insp. Prior to Final Closure Nitrogen Purge Flange Face Finish / Protection Bolting/Gaskets for Manway / Blind Flanges Marking /Tagging

f

Verify ambient atmosphere conditions records, compressed air quality, cleanliness of abrasive used, surface profile control and surface finishing, surface inspection for cleanliness and absence or defects Verify coating schedule applied, dry film thickness, RAL color control. Verify Consistency with supplier’s quality records. Vendor shall provide all inspection records, laboratory certificates and any other documentation deemed necessary by Fluor, to be required for verification of materials used for all components supplied. N.A.

f f f

Copyright © 2008, Fluor Corporation. All Rights Reserved.

Supplier Quality Surveillance Page 2 of 4

Goldfields Salares Norte Project Contract A9SN

Quality & Certification Requirements Page 3 of 4 ®

QUALITY AND CERTIFICATION REQUIREMENTS INSPECTION ACTIVITY I Name Plate Stamping

R

H

COMMENTS Each piece of equipment Steel parts with stamp, no plate. and all instruments, whether mounted on the equipment or shipped loose, shall have a corrosionresistant metal nameplate firmly attached by screws. Nameplates shall contain all pertinent identification and size information, the principal data.

f

b f b f

Production Schedule

f

Mechanical Run Test Procedures Fabrication tolerances Lubrication Systems Spare parts Internal / External Protection Lubrication System Internal Insp. Prior to Final Closure

f b

Fluor rep. shall review coating procedures. Fluor rep. shall review supplier engineering, procurement and production status against agreed Production Schedule. For HPP Only

f f

f f

b f f

Dimensional & Visual Inspection

f

f

X

Release Report

f

f

X

Packing & Preparation for Shipment Storage and Preservation Procedures

O

f

Ship Loose Items VI. SUPPLEMENTAL VERIFICATIONS (as req’d per P.O./ Specifications) Piping, Valves & Filters Electric motors and drives Safety Requirements Coating Procedures

FLUOR V W

f

b

f

f

Fluor shall be notified of all dimensional differences from Vendor’s drawings. Fluor rep. shall review internal Release Report and shall Issue material and equipment Release Report X

The Quality and Certification Requirement document provide guidelines to enable the supplier to understand the minimum level of inspection involvement intended for the purchased equipment. The Quality and Certification Requirements are not intended to outline all requirements for inspection and quality control as required by the purchase order, material requisition, referenced codes, specifications and standards listed in the order requirements. Witnessed inspections, documentation reviews, procedural compliance checks and supplemental inspections by the buyer will be conducted to ensure the equipment’s compliance with the purchase order, applicable codes, specifications and standards has been attained. The Quality and Certification Requirement document does not imply that Fluor’s SQS representative will performed 100% inspection on each listed activity or that the material or equipment will be accepted based on that assumption . The Fluor SQS representative will issue an NCR to the seller when a product or service, presented to the Fluor SQS representative for Fluor acceptance, fails to comply with PO (Purchase Order) quality requirements. The intent of the NCR is to document the nonconforming condition for proper and timely disposition and to document the corresponding failure in the supplier’s quality system. HOLD POINTS ASSOCIATED WITH “REVIEW” ACTIVITES WILL BE PERFORMED AT OR BEFORE FINAL RELEASE FOR SHIPMENT AND IS NOT TO BE INTERPRETED AS AN ACTIVITY THAT HALTS MANUFACTURING. HOLD POINTS ARE NOT INTENDED TO IMPEDE MANUFACTURERS PRODUCTION SCHEDULE PROVIDED “HOLD POINT/OBSERVATION” NOTIFICATION IS PROVIDED TO FLUOR IN ADVANCE OF ACTIVITY.

Copyright © 2008, Fluor Corporation. All Rights Reserved.

Supplier Quality Surveillance Page 3 of 4

Goldfields Salares Norte Project Contract A9SN

Quality & Certification Requirements Page 4 of 4 ®

QUALITY AND CERTIFICATION REQUIREMENTS SUPPLIER ACTION REQUIRED – applies to Hold and Observation columns only. Supplier is to note all ‘X’ marks and transfer those points to their Inspection and Test Plans. The Fluor SQS representative will review the other action types (noted as b, c or f) with the supplier during the Supplier Quality Alignment Meeting. These other action types are to be addressed in the Supplier’s Inspection and Test Plans or supporting Quality System.

Copyright © 2008, Fluor Corporation. All Rights Reserved.

Supplier Quality Surveillance Page 4 of 4